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RE:IBCQuote

Totes & parts · P-09

Valves, lids
& fittings.

Most things that go wrong with an IBC are a fourteen-dollar part, and most of those are a gasket. We sell every wetted component in ones or in hundreds, because replacing a container to fix a seal is the least circular thing you can do with a tote.

Short answer

IBC outlets use a buttress thread, not a pipe thread: S60×6 on DN50 (2 in) and S100×8 on DN80 (3 in). Gaskets: EPDM for aqueous and food, Viton for solvents and aromatics, silicone for hot food duty. Parts run $9 – $145.
  • S60 and S100 buttress threads do not mate with NPT
  • Garden-hose adapter is our single most-ordered item
  • Vented lids for hot fill and pump draw-down; solid for storage
  • No minimum order on parts

Price parts

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The thread chart

Everything that screws into an IBC

Print this. Half the fittings sold for IBC totes are the wrong thread form, and the damage is usually done before anyone notices.

IBC valve, thread, cap and fitting reference
Size / itemTypeThreadCap or plugTypical use
DN50 / 2 inButterfly, polypropylene bodyS60×6 buttress outlet2 in NPT or S60 dust capMost common on 275/330 composite totes
DN80 / 3 inButterfly, PP or PE bodyS100×8 buttress outlet3 in or S100 capFaster discharge, viscous product, ex-food totes
DN50 ballFull-port ball valve2 in BSP / NPTThreaded plugRetrofit for throttling and dosing
6 in lidScrew cap, vented or solid6 in / 150 mm coarseEPDM or silicone gasketTop fill port on nearly every composite IBC
9 in lidScrew cap9 in / 225 mm coarseEPDM gasketOlder bottles and some rigid poly tanks
Camlock adapterType A/C/F polypropyleneS60 or S100 to 2 in camDust plugHose-quick-connect for transfer pumps
Garden-hose adapterBrass or nylonS60 to 3/4 in GHT—Rain harvesting, irrigation, wash-down
Gasket setEPDM / Viton / silicone——Replace on every rebottle; the #1 source of weep leaks

Short answer

The buttress thread on an IBC outlet is asymmetric and much coarser than any pipe thread. If a fitting goes on half a turn and then binds, it is the wrong thread form — stop before you strip the outlet, because an outlet is not a replaceable part.
  • S60×6 = 2 in / DN50 outlet (most common)
  • S100×8 = 3 in / DN80 outlet
  • 6 in lid = 150 mm coarse thread
  • NPT and BSP never mate with buttress — use an adapter

Gasket selection

Nine dollars of rubber, or a weeping tote for two years

CompoundTemperature rangeGood forFails with
EPDM−40 to 120 °CWater, aqueous chemistry, caustics, dilute acids, most food dutyAromatics, solvents, fuels, oils
Viton (FKM)−20 to 200 °CAromatics, chlorinated solvents, fuels, oils, esters, ketonesHot water above 130 °C, ketones at high concentration, amines
Silicone (platinum-cure)−60 to 230 °CHot-fill food, steam exposure, high-purity dutySolvents, oils, abrasion
Nitrile (NBR)−30 to 100 °CPetroleum products, vegetable oils, greasesOzone, sunlight, strong oxidisers
PTFE-envelope−200 to 260 °CAlmost everything, including strong acidsCost, and it will not take repeated re-torquing

If you are not sure, tell us the product name in your request and we will specify it. Gasket compatibility is one of the few questions in this trade with a genuinely correct answer.

Popular items

What people actually order

  • S60 to garden hose adapter

    $12 – $19. Brass or nylon. Turns any tote into a gravity-fed water source. Brass if it lives in the sun — UV embrittles nylon within two seasons.

  • DN50 butterfly valve, PP body

    $28 – $46. Direct replacement for the standard outlet valve, supplied with a new gasket. The commonest single repair on a used tote.

  • Camlock adapter set

    $24 – $58. Type A, C and F in polypropylene, buttress to 2-inch cam. For transfer pumps and quick changeover between totes.

  • 6-inch lid, solid or vented

    $14 – $27. With a new gasket. Specify vented for hot fill and pump draw-down, solid for storage and regulated shipping.

  • Gasket packs

    $9 – $22 each, cheaper in tens. EPDM, Viton, silicone and nitrile. Buy a strip of ten and keep them on a hook by the pump.

  • Full-port ball valve retrofit

    $62 – $145. When you need throttling or dosing control rather than open-or-shut. Fits the standard S60 or S100 outlet.

Full size and thread detail on the valves and fittings reference page.

Questions

Parts questions

What thread does an IBC tote outlet use?

A coarse asymmetric buttress thread, not a pipe thread. DN50 outlets are S60×6 and DN80 outlets are S100×8. These do not interchange with NPT or BSP, which is why adapters exist and why forcing an NPT fitting into an S60 outlet ruins both parts.

Which gasket material should I use?

EPDM for water, aqueous chemistry and most food duty. Viton for aromatics, solvents, fuels and anything containing esters or ketones. Platinum-cure silicone for high-temperature food applications. A wrong gasket is the single most common cause of a weeping valve, and it costs about nine dollars to get right.

Can I fit a garden hose to an IBC tote?

Yes — an S60 to 3/4-inch GHT adapter in brass or nylon costs under $20 and is the most-ordered single item in this catalogue. Nylon is fine for water; use brass if the tote sits in direct sun, because UV embrittles nylon within a couple of seasons.

Should I use a vented or solid lid?

Vented for hot fill, for anything that off-gasses, and for product you are drawing down with a pump that would otherwise collapse the bottle. Solid for storage, for potable water and for any regulated shipment. Fitting a vented lid to a stored potable tote is how you get insects and algae.

Do you sell parts in small quantities?

Yes. One gasket, one valve, one adapter. We would rather sell you a nine-dollar part that fixes your tote than a two-hundred-dollar tote that replaces it.

Ordering by symptom

Start from the problem, not the part number

Most parts enquiries arrive as a description of something going wrong. This is the translation table our own counter uses.

Symptom to part
What is happeningMost likely causePart to orderCost
Weep at the valve after refittingGasket extruded by over-torquingNew valve gasket, correct compound$9 – $22
Weep that returns after every washWrong gasket compound for the productGasket in a compatible compound$9 – $26
Valve will not close fullyWorn disc seat or debrisNew DN50 or DN80 butterfly valve$28 – $46
Drip from the lid after a hot fillLid gasket compression set, or solid lid on a venting productLid gasket, or vented lid$9 – $27
Bottle bulging under pump draw-downSolid lid with no vent pathVented 6 in lid$14 – $27
Cannot connect a transfer hoseButtress outlet, not pipe threadS60 to camlock or NPT adapter$12 – $58
Flow too slow on viscous productDN50 outlet where DN80 is neededSpecify DN80 at order; not a field change—
Fitting binds after half a turnWrong thread form — stop immediatelyCorrect S60 or S100 adapter$9 – $19
Insects or algae in stored waterVented lid on a storage unit, or no shadeSolid lid plus shade wrap$14 – $27

Note that six of those nine are a gasket or a lid. In our experience the single most cost-effective thing a fleet owner can do is keep a strip of gaskets on a hook by the pump and replace them on a schedule rather than on failure.

Keep these on the shelf

A sensible spares kit, by fleet size

Parts are cheap and downtime is not. These are the holdings we would recommend, based on what customers actually run out of.

Recommended spares holding
Item1 – 10 totes11 – 50 totes51 – 200 totes
Valve gaskets, matched compound41550
Lid gaskets41550
DN50 butterfly valves1310
6 in lids, solid2620
6 in lids, vented1310
Outlet dust caps41240
S60 to garden hose adapters124
Camlock adapters (A/C/F set)1 set2 sets5 sets
Approximate kit cost~$95~$310~$1,050

Short answer

A thousand dollars of spares on a 200-tote fleet is roughly half the cost of one container, and it removes the most common reason a unit goes out of service.
  • Replace gaskets at every wash, not at every failure
  • Over half of all periodic test failures are a gasket
  • Fit gaskets dry — no tape, no sealant, no grease
  • Hand tight plus a quarter turn is the correct torque

Next move

Tell us the product and we will specify the gasket.

Give us the liquid, the temperature and the outlet size. Gasket and valve compatibility is one of the few questions here with a single right answer, and getting it wrong costs two years of drips.