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Totes & parts · P-10

Upcycled
builds.

The third life. A tote whose bottle is too scuffed to resell as a container is still 36 cubic feet of structural plastic inside a steel frame. We turn those into rain harvesters, planter walls, wash stations and troughs — finished, plumbed and tested, from donor units nobody else would buy.

Short answer

Finished builds from reclaimed totes, $185 – $1,850: rainwater harvesting kits with first-flush diversion, modular planter walls, wash stations, cut-down troughs and dunnage racks. Food-grade donor units available and labelled where the application needs them.
  • Built in Savannah from donor totes that failed resale grading
  • Food-grade donors available for edible-crop irrigation
  • Shade wrap included on outdoor water builds
  • Custom work quoted from your drawing

Price a build

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The catalogue

Six builds we make repeatedly

Rain harvester kit

$340 – $620

Food-grade donor, first-flush diverter, mesh inlet screen, overflow, S60-to-hose outlet, shade wrap and a block stand plan. Single or linked three-tote bank.

Modular planter wall

$185 – $410

Cut-down tote in its cage, drainage layer, geotextile and a cage trellis. Stacks two high. The cage is the structure, which is why these survive a hurricane season.

Wash station

$520 – $980

Elevated tank on a welded stand, foot-valve or lever tap, soap shelf and a grey-water catch tub below. Standard on jobsites and in community gardens.

Cut-down trough

$190 – $380

Open-top half-height for livestock water, grain, mulch or ice. Rolled lip so nobody loses a forearm, drain bung fitted.

Dunnage and parts rack

$240 – $450

Cage-only build with welded shelves. Takes 1,200 lb and costs a third of a bought rack. Popular in our own yard, which is the strongest endorsement we can give.

Compost / worm tower

$275 – $490

Twin-chamber cut-down with aeration channels, harvest hatch and a leachate tap. Food-grade donor by default because the output goes on food.

Rain harvesting, properly

Five things that separate a working harvester from a mosquito farm

We have sold a lot of totes to people who built their own and came back for parts. These are the five things they came back for.

  1. 01

    A first-flush diverter

    The first few gallons off a roof carry bird droppings, grit and pollen. Divert them. Without this the tank fouls within a season and no amount of filtration downstream fixes the smell.

  2. 02

    Mesh on every opening

    Insect mesh on the inlet and the overflow, not just the inlet. Mosquitoes find the overflow within a week, and a 275-gallon tank is a very effective breeding pond.

  3. 03

    Shade or paint

    Translucent HDPE in full sun grows algae and crazes. Our kits ship with a shade wrap; dark exterior paint works too, and raises water temperature less than people assume.

  4. 04

    A real stand

    Every foot of elevation is 0.43 psi at the outlet. Two concrete blocks under each pallet corner — not under the centre — gives usable gravity feed. A filled 275 is 2,440 lb, so the stand is a structural decision.

  5. 05

    A winter plan

    Above the 35th parallel, a full tote that freezes will split the bottle at the bottom corner. Drain to a third, or heat-trace and insulate. Our winterizing guide covers both.

Full build guide: rainwater harvesting with IBC totes · Cold climates: winterizing IBC totes

Why we bother

These builds use the units that fail resale grading

Roughly 6% of the totes we buy cannot honestly be resold as containers. Scuffed interiors, permeated walls, crazing that has not yet cracked. The old answer was to granulate them.

Granulation is a good answer — it recovers 52 kg of HDPE — but it is still a melting step. Cutting the same tote into a planter wall or a trough skips the furnace entirely and gives the material another decade of service as a physical object rather than as feedstock.

This is the reuse hierarchy applied honestly. Reuse as a container first. Reuse as a thing second. Recycle third. Landfill never.

The eight-station lifecycle

Donor grade matters

BuildDonor grade needed
Edible-crop irrigationFood grade
Drinking / potable storageFood grade
Livestock waterFood grade or rinsed
Compost / worm towerFood grade
Ornamental planterRinsed or as-is
Wash station (hands)Rinsed
Grey water / jobsiteAs-is
Dunnage rack (cage only)Any

Questions

Upcycling questions

Are upcycled IBC builds food safe?

Only the ones built from food-grade donor totes, and we label them clearly. A planter or a wash station does not need food grade. Anything growing edible produce in contact with the water, or storing water you intend to drink, does — ask for a food-grade donor and we will supply the affidavit reference.

How long does a tote last outdoors?

The cage outlasts everything. Translucent HDPE exposed to full southern sun crazes in roughly five to eight years; shaded or painted, it goes well past fifteen. Our rain harvester kits ship with a shade wrap for exactly this reason, and it also suppresses algae.

Can you build to my drawing?

Yes — that is custom fabrication rather than a catalogue build. Send dimensions, what is going in it and how it gets handled. Cut-downs, manifolds, hatch cut-ins and skids are routine; pressure vessels are not something we will fabricate.

Why does an upcycled build cost more than a tote?

Because somebody cut, welded, plumbed and tested it. The container is the cheap part. If you want the parts rather than the build, buy an as-is tote and our fittings and do it yourself — we will tell you which fittings you need.

Delivery and setup

How a finished build actually arrives

Upcycled builds are bulkier and more fragile than plain totes, so the logistics are different. This is what to expect and what to prepare.

Delivery characteristics by build
BuildShips asSite needsAssembly on arrival
Rain harvester kitOne tote plus a boxed fittings kitLevel ground, 8 concrete blocks2 – 3 hours, two people
Modular planter wallStacked, strappedForklift or two people per unitPositioning only
Wash stationAssembled on its standForklift; 7 ft clear heightConnect water, none otherwise
Cut-down troughNested where possiblePallet jack sufficientNone
Dunnage / parts rackAssembledForkliftNone
Compost / worm towerAssembled, hatch tapedTwo peopleFit leachate tap
Three-tote manifolded bankOn a skid, strappedForklift, 6,000 lb capacityConnect discharge only

Assembled builds do not nest, so freight per unit is higher than for plain containers. For anything within a few hours of Savannah, collection usually saves more than it costs — a pickup takes a harvester kit or a trough comfortably.

Keeping it working

Maintenance, by build

These are outdoor objects made from a UV-sensitive polymer. Everything here is cheap, and skipping it is what turns a ten-year build into a three-year one.

Maintenance schedule
BuildAnnuallySeasonallyWatch for
Rain harvesterClean the first-flush diverter; check meshDrain to a third before a hard freezeMosquitoes at the overflow, algae if unshaded
Planter wallCheck drainage layer, top up media—Cage corrosion where media stays wet
Wash stationReplace tap washer; sanitise if hands-onDrain and insulate in freezing climatesGrey-water tub overflow
Cut-down troughInspect the rolled edge and the drain bungScrub out before refillingEdge capping lifting at a corner
Dunnage rackCheck welded shelf joints—Overloading beyond the 1,200 lb rating
Compost towerClear the leachate tapHarvest and reset chambersAeration channels blocking

Short answer

Four habits and a build like this outlives the vehicle you collected it in. Neglect the first and the bottle crazes in five to eight years of southern sun.
  • Shade or paint anything translucent that lives outdoors
  • Mesh the overflow as well as the inlet
  • Drain to one third before a hard freeze
  • Re-cap any cut edge that starts to lift

Next move

Describe what you want it to do.

Not the dimensions — the job. 'Water sixty tomato plants by gravity' tells us more than a drawing does, and it usually leads to a cheaper build than the one you were about to specify.